3D printer straight out of science fiction? New technology makes it possible

3D printer straight out of science fiction? New technology makes it possible

A new 3D printing technique allows you to create small, finely detailed objects in less than 30 seconds from start to finish. The Applied Photonic Devices Laboratory at EPFL has made progress based on the principles of tomography (commonly used in medical imaging) and has published the results in the journal Nature Communications. A spin-off team, Ready3D, has already been formed to continue development and commercialization of the system. The process is a new twist on stereolithography (SLA), where instead of a single laser, multiple lasers from different directions are used simultaneously to form the item from liquid plastic (or; a biogel). Paul Delrot, CTO of Ready3D explains: “The laser hardens the liquid through a polymerization process. Depending on what we're building, we use algorithms to calculate exactly where we should aim the beams, at what angles, and at what dose. The end effect is that the object being printed appears to be produced from the air in a matter of seconds, like something from a science fiction show (Gizmodo, who saw this development, compared it to the replicator from Star Trek).

Massive potential

Currently, the system can be used to make small objects with very high levels of detail. It is capable of printing 2cm objects with an accuracy of 80 micrometers (it is the same thickness as a lock of hair, in case you were wondering). In the future, larger objects are expected to be achieved as the team expands the capabilities of the system, with sizes down to about 15 cm. Potential applications for the printing process include interior design and medical use, including the possibility of producing mouthguard flavors, or even human tissue and organs. Damien Loterie, CEO of Ready3D, noted that they had previously worked with a surgeon to fabricate 3D-printed arteries and that "all the results were extremely encouraging." 3D printing is already advancing by leaps and bounds when it comes to the possibility of manufacturing human organs, Chinese researchers are developing a method using a fluid matrix.