E-Bike Fires: Why They Happen and How to Prevent Them

E-Bike Fires: Why They Happen and How to Prevent Them

An electric bike can be a game changer by taking the sweat out of riding a bike and reducing reliance on your car. However, while accidents are rare and shouldn't deter you from investing in an electric bike, the large lithium battery attached to its frame presents a potential fire hazard if not handled carefully.

Lithium batteries have many advantages that make them ideal for electric bikes. They can be charged and discharged hundreds of times, are relatively light and compact, and contain fewer toxic heavy metals than many other types of batteries. Unfortunately, they can also be highly flammable.

Why do electric bikes catch fire?

Lithium batteries like those used in electric bikes contain two electrodes, with a liquid electrolyte between them. When the battery is charged or discharged, the charged ions move from one electrode to the other.

Many electric bike fires have resulted from those made with poor quality components.

Fire Protection Research Foundation

Electrolytic fluid is highly combustible, which is not normally a problem, but if the battery is damaged or overheats, the fluid can ignite. Once a battery cell overheats, adjacent cells follow (a process called thermal runaway) and the heat and pressure quickly become too much to contain, resulting in an explosion.

To find out why this is happening, TechRadar spoke to the Fire Protection Research Foundation (a research affiliate of the National Fire Protection Association).

The foundation's research project manager explained that lithium battery fires occur for a number of reasons, including: manufacturing defects; design flaws; improper use (for example, placing a battery near a heat source or leaving it in direct sunlight for an extended period of time, which may cause the battery to overheat); insert a battery in a way that causes a short circuit; and the use of chargers not intended for the device.

Smartphone with melted battery

Any device containing a lithium battery can catch fire if improperly manufactured, damaged or used (Image credit: Ivan Marjanovic/Shutterstock)

These aren't problems unique to electric bikes: any device that contains a lithium battery has the potential to catch fire, as we've seen with phones, laptops, and electric cars.

Hoverboards are perhaps the most infamous example. The US Consumer Product Safety Commission (CPSC) is aware of more than 250 incidents involving fires or overheating since 2015, when hoverboards first became popular. Major airlines have banned hoverboards from commercial flights, and stores including Amazon, Overstock and Toys R Us have suspended sales.

Hoverboards were particularly sensitive because they were so new that there were no design standards that stipulated the use of safety measures such as holes to vent excess pressure or separators that act like a fuse and shut down the cell above a certain temperature. They also have not undergone rigorous testing before being sold to the public, unlike other devices that contain lithium batteries.

Diagram showing the structure of a lithium ion battery

Safety measures to prevent lithium battery fires include a separator that acts as a fuse, preventing the flow of ions above a certain temperature (Image credit: sivVector/Shutterstock)

The United States Consumer Product Safety Commission quickly implemented a safety standard for hoverboards, and while they weren't yet allowed on planes, hoverboards quickly made their way back onto store shelves.

Electric bikes have been around much longer and their standards are better established, but the Fire Protection Research Foundation explains that bikes involved in fires are often poorly built:

“According to anecdotal reports from some fire departments, such as the FDNY, many e-bike fires are due to poor quality components (for example, batteries manufactured with inadequate quality control or products that have not been certified by a testing laboratory). Independent). ”

How to prevent electric bike fires

In addition to buying an electric bike from a reputable manufacturer that meets the proper safety standards, you should also take steps to care for your electric bike and prevent fires.

To find out what you should do, we spoke to Richard Thorpe, founder and CEO of Gocycle, the company behind our current top-rated electric bike, the Gocycle G4. He gave the following advice:

Thorpe also suggests you consider recycling your electric bike battery after five years, regardless of usage. "Electric bike technology is evolving and getting better every year," he said.

Man testing ceiling smoke alarm

Make sure you have a smoke detector in the area where you charge your electric bike and make sure you can hear it (Image credit: Andrey Popov/Shutterstock)

"Gocycle offers a Responsible Battery Recycling Voucher that can be used to purchase a new replacement lithium battery for owners who can show that they have recycled their old lithium battery."

if you charge your electric bike in a garage or shed, make sure there is a smoke detector installed there and you can hear it from home

Richard Thorpe, CEO, Gocycle

Finally, it warns against keeping old lithium-ion batteries in your home, whether they are electric bike batteries or not. Instead, recycle them responsibly.

The National Fire Protection Association has its own safety tip sheet for lithium-ion battery safety, which provides information on the safe use of lithium-ion battery-powered products, as well as advice on what to do in case of a lithium accident. -ion ​​fire. He also offered the following specific advice for e-bike owners:

What to do in case of fire

Pay attention to your electric bike battery and you may be able to spot the signs of danger before a fire breaks out. If there is a strange odor, change in shape, leak, strange noise, or overheating sensation, NFPA recommends moving it away from anything that could catch fire, if possible, and calling the fire department.

If a fire breaks out, don't try to fix it yourself; Lithium battery fires are especially dangerous because the battery case can explode at high temperatures, putting you at risk of flying debris. Instead, evacuate the area immediately and call emergency services.

The risk of fire is low if you're careful to follow the safety guidelines above, and that certainly shouldn't deter you from buying an electric bike, but if it does happen, it's a job for professionals.